|
| APPLICATIONS
Separators
Sensors
Radar
Holding magnets
Coin acceptors
Motors
Relays
Controls
Generators
Receivers
Telephones
Microphones
Bell ringers
Guitar pickups
Loudspeakers
Security systems
Cow magnets |
 |
 |
 |
|
| ALNICO MAGNETS |
Alnico magnets, composed of primarily aluminum, nickel, and cobalt, were developed in the 1940's. This class of magnet remains a preferred material because of its excellent temperature stability, high magnetic flux density, and resistance to corrosion. Alnico magnets are manufactured through a casting or sintering process. The casting process allows for the magnet to be manufactured into intricate and complex shapes. Sintered Alnico is made from a powdered mixture of ingredients that are pressed into a die under tons of pressure. The Sintering process allows for the magnets to be manufactured to tighter tolerances and higher mechanical strength. |
 |
 |
|
| CAST ALNICO MAGNETS |
The most common Alnico cast magnets are in grades 1, 2, 3, 5, 6, 8, and 9. They are best suited for applications exposed to operating temperatures above 400 ° Fahrenheit. They maintain approximately 85% of their room-temperature strength up to 1000 ° F. They become completely demagnetized at approximately 1600 °F. For best results with Alnico 5 magnets, the length should be no less than 5 times the cross section diameter or the diameter of a circle equal in area to the cross section. See table below for grades and properties of cast Alnico magnets. |
|
| Cast Alnico Magnet Grades & Properties |
| Grade |
Br |
Hc |
(Bd Hd) max |
Curie Temp. |
Temp. Coe |
Max. Practical Operating Temp |
| [Gs] |
[Oe] |
MGOe |
[ ˚ F] |
[%/ ˚ F] |
[ ˚ F] |
| Alnico 1 |
7200 |
480 |
1.40 |
1490 |
0.016 |
842 |
| Alnico 2 |
7000 |
620 |
1.60 |
1490 |
0.016 |
842 |
| Alnico 3 |
6500 |
530 |
1.20 |
1490 |
0.016 |
842 |
| Alnico 5 |
12200 |
650 |
5.50 |
1580 |
0.011 |
977 |
| Alnico 6 |
10500 |
700 |
3.50 |
1580 |
0.011 |
977 |
| Alnico 8 |
8800 |
1500 |
5.50 |
1580 |
0.014 |
1022 |
| Alnico 9 |
10500 |
1410 |
9.00 |
1580 |
0.014 |
1022 |
|
Br: Residual Induction
Gs: Gauss
Hc: Coercive Force
Oe: Oersted
Bd Hd: Maximum Energy Product
˚F Degree Fahrenheit
Standard Tolerances (inches);
Rod - Diameter (±0.002), Length (±0.005)
Rectangle – Length & Width (±0.01), Thickness (±0.005)
Ring – Outside Diameter (±0.002), Inside Diameter (±0.02), Thickness (±0.005) |
|
| SINTERED ALNICO MAGNETS |
They have marginally lower magnetic properties, but better mechanical properties, than cast Alnico. Their fine grain structure results in highly uniform flux distributions and mechanical strength. So they are suited for applications requiring short magnets. See table below for grades and properties of cast Alnico magnets. |
|
 |
|
|
| Sintered Alnico Magnet Grades & Properties |
| Grade |
Br |
Hc |
(Bd Hd) max |
Curie Temp. |
Temp. Coe |
Max. Practical Operating Temp |
| [Gs] |
[Oe] |
MGOe |
[ ˚ F] |
[%/ ˚ F] |
[ ˚ F] |
| SAlnico 2 |
7000 |
620 |
1.55 |
1490 |
0.008 |
842 |
| SAlnico 3 |
5800 |
1130 |
2.20 |
1580 |
0.011 |
842 |
| SAlnico 5 |
11000 |
600 |
4.25 |
1634 |
0.009 |
842 |
| SAlnico 6 |
10000 |
710 |
3.50 |
1562 |
0.011 |
842 |
| SAlnico 8 |
8800 |
1530 |
5.25 |
1562 |
0.011 |
842 |
| SAlnico 8HC |
7000 |
1750 |
4.13 |
1580 |
0.011 |
842 |
|
Br: Residual Induction
Gs: Gauss
Hc: Coercive Force
Oe: Oersted
Bd Hd: Maximum Energy Product
˚F Degree Fahrenheit
Standard Tolerances (inches);
Rod - Diameter (±0.002), Length (±0.005)
Rectangle – Length & Width (±0.01), Thickness (±0.005)
Ring – Outside Diameter (±0.002), Inside Diameter (±0.02), Thickness (±0.005) |
|
|